I get asked all time in my online school and Facebook group about shipping cakes. Since this is not something I’ve done myself, I’ve enlisted my friend Rachel of The Fondant Flinger for help.
In this post she shows us how she’s successfully done it. Three times! Impressive!
Enjoy the post — Sharon
How To Ship a Cake
by The Fondant Flinger
What happens when your friend lives states away and is having a baby shower for her FIRST baby?! Why, ship her a baby shower cake, of course! And that’s just what happened. Back on Kodiak, I met Astrid who over the years became not only my best customer but also a dear friend. Our husbands got their orders (Coast Guard) the same spring. They were moving to Louisville, Kentucky and we were being transferred to New Orleans, Louisiana. But the move didn’t stop Astrid from ordering cakes. We have had 3 (counting this one) successful cake deliveries! Here are the basics to how we have managed to keep our cake friendship going with states separating us.
I always use very stable cake recipes for my cakes with quite extensive support work. So the cakes are very sturdy. What I would have done differently and plan to do next time, is to get a center dowel that actually goes through the base board. I think what would work best is if I used a center dowel of all-thread and secured it to the base with a nut. This would be heavier and thus the shipping would probably be a bit more costly, but I do think that the stability would be worth it.
After I complete the cake, I wrap it in cling wrap and freeze the entire cake (preferably overnight but at least several hours).
This ensures that the cake is not going anywhere during transit and you won’t have to worry about the sides getting dinged up during the packaging. While it is freezing, I prep the packing box. Again, this is still a process that I am fine tuning but here’s what I did this time around. The cake itself was on a 10? foam cake board and was approximately 10? high.
Here are the materials I needed:
X-acto knife with new blade
self-healing mat to cut on
a sheet of styrofoam insulation (found it at Lowe’s)
Measuring tape
Foam (I used foam about 1 1/2? thick)
Packing tape
A gazillion fragile stickers (though I’m fairly sure the UPS man ignored them)
I cut the sheet of insulation to fully line the inside of the box, this helped keep the cold in.
In total, I needed 6 pieces; so one for the bottom, 4 for the sides and 1 for the top. I lined the sides and the bottom.
I then cut the 1 1/2? foam to fit the bottom of the box. This will give the cake some shock absorbency. I cut another square of foam and cut out a circle the size of the cake board.
I then cut that piece into 4 corners to secure the cake base into the center of the box. I removed the cake from the freezer and gave the cake a couple inches of bubble wrap around the first tier (the bubble wrap extended to the edge of the cake board). I then placed the cake into the prepared box and secured the corners using the foam I cut in the previous step.
I wrapped the top tier again with multiple layers of bubble wrap (this not only protects the cake it also helps keep it frozen during transit). I then began filling the empty spaces with chunks of foam again for some shock absorbency on the side of the box. Any empty spaces around the foam was filled with more packing material (bubble wrap).
I covered the top of the cake with ample bubble wrap and cut a larger square of foam to cover.
Make sure any gaps are filled in with bubble wrap. After the cake was completely secured, I placed the top square of insulation on top of the packing material.
I then used heavy duty packing tape to secure it. I went crazy trying to warn the driver of my delicate cargo by drawing random messages on the sides and covering it in “This Way Up” arrows and Fragile stickers.
I had called UPS earlier in the day to find out when the last truck pick up was for the day and dropped it to UPS about 15 minutes prior to that pickup. I used the Overnight Delivery with the Early A.M. option and I will say that it cost a pretty penny. The package was 23 pounds when finished and cost about $175 for shipping.
It arrived early the next morning having spent approximately 15 hours in transit. I gave Astrid directions to remove it from the packaging and let it come down to room temp on the countertop. As you can see, it made it to her baby shower just fine!
I’ll probably keep trying to fine tune this process though, keep in mind your customer has to be prepared to pay a small bundle for the shipping. Had there been a topper of some sort, I would have sent this in a separate package with directions for placement and how to secure it.
Hope this helps all of you who have been trying this method of delivery!
Visit Rachel at The Fondant Flinger website.
Gloria says
Hi, Thank you for a very detailed, informative post! Does this only apply to fondant covered cakes or can I ship a buttercream iced cake the same way? I’m afraid if it starts to defrost that the icing will stick to the bubble wrap. Thanks again!
Sharon Zambito says
I agree. I dont think a BC cake will work, the plastic wrap etc will damage it too much an it will turn to goo 🙁
Frankie H says
Would refreezing the buttercream cake before unwrapping help to not to damage the icing so much? Also, what about making a shipping box with dry ice in the corners to keep it cold or maybe even frozen. I built a box that I created pockets in each corner to hold dry ice. I made a top for each pocket to keep the dry ice in during transit.
Just asking what your opinion would be for the box I created.
Btw…I have not shipped a cake using my box yet. I’m scared to try it. Lol
Sharon Zambito says
I dont think I would try to ship a BC cake; I am not sure it would make it but if do I would do that, yes. I think dry ice is a good idea, you just have to be sure the cake wont shift around in the box and get damaged 🙂
Patricia @ ButterYum says
Lovely cake – great post. Steep shipping, but looks like it was worth it.
Shirley Cromer says
Did the cling wrap make impression into the fondant? Did it arrive smooth like the day you made? Meaning the fondant had no impressions from the packing material…very curious ….thank you and awesome tutorial for packing…
Sharon Zambito says
i dont think it did 🙂